RSC shipper
Standard slotted carton, lowest board waste, machine-erectable.
Shipping & Transit
Custom Corrugated Boxes
$69.00 per pack of 100 boxes · $0.69 per box Tax added at invoicing
Free delivery to 23 markets
Total: $69.00 for 100 boxes
No payment is taken online. Add your boxes and submit the request — a packaging specialist confirms sizing, artwork and freight, then we get back to you with the final invoice and payment options once the details are confirmed.
- Free standard DHL delivery
- Free dieline, digital proof and artwork check
- 8–12 business days production, then 3–6 days transit
- 30-day replacement guarantee on print and manufacturing defects
Need a different size, quantity or finish? Build a custom spec or email sales@boxes-custom.com.
A custom corrugated box is made from fluted paperboard — a wavy medium glued between two liners — which is what gives cardboard its stiffness-to-weight ratio. Flute profile (E, B, C, BC, EB) determines wall thickness, print quality and crush resistance, and choosing it correctly is the core decision in any corrugated spec.
- Flute matched to the job. We specify E, B, C or double-wall against your weight and route rather than defaulting to one grade.
- Paper-based protection. Dividers and pads die-cut from the same board replace foam and plastic air pillows.
- Highest recycling recovery. Corrugated is recovered at over 85% across our 24 markets when left unlaminated.
- Scales to freight volumes. The same artwork runs from 100 units digitally up to six-figure flexo runs.
What are custom corrugated boxes?
Flute size is a trade-off. E-flute is 1.5 mm and prints almost like a folding carton; B-flute is 3 mm and adds puncture resistance; C-flute is 4 mm and is the standard shipping grade; double-wall BC combines the two for stacking strength. The finer the flute, the better the print and the worse the compression performance.
Corrugated is also the most recycled packaging material in North America and Europe, with recovery rates consistently above 85%. That makes it the default choice for brands with published sustainability targets — provided you avoid full-surface plastic lamination, which pushes the box out of the kerbside paper stream.
Beyond boxes, corrugated supports the whole pack: fitments, pads, dividers and layer sheets can all be die-cut from the same board in the same run, which is usually cheaper and more recyclable than importing foam or plastic void fill.
Custom Corrugated Boxes at a glance
| Box category | Shipping & Transit |
|---|---|
| Minimum order | 100 boxes |
| Unit price from | $0.69 per box |
| Production time | 8–12 business days after artwork approval |
| Printing | Digital CMYK, flexographic spot colour, offset litho-lamination |
| Materials | E-flute (1.5 mm), B-flute (3 mm), C-flute (4 mm), BC double-wall (7 mm) |
| Finishing | Flexographic spot colour, Litho-lamination, Digital single-pass colour, Water-resistant coating, Hand-hole die-cuts, Recyclable paper fitments |
| Ships to | 24 countries by DHL — free to 23, Japan quoted separately |
Custom Corrugated Boxes: styles and constructions
The construction decides how the box closes, how much it protects and what it costs. These are the formats we produce most often for custom corrugated boxes.
Die-cut mailer
One-piece tuck-top in E- or B-flute for branded parcels.
Tray and lid
Two-piece stackable format for produce, hardware and case-ready retail.
Corrugated inserts and dividers
Partitioned cells that hold bottles, jars and components apart in transit.
Materials
- E-flute (1.5 mm)
- Best print surface, light protection, retail-visible packaging.
- B-flute (3 mm)
- Balanced puncture and crush resistance; the default for ecommerce shippers.
- C-flute (4 mm)
- Classic shipping grade with the best stacking strength per unit cost.
- BC double-wall (7 mm)
- Heavy, fragile or export loads; highest compression rating.
Printing & finishing options
- Flexographic spot colour
- Litho-lamination
- Digital single-pass colour
- Water-resistant coating
- Hand-hole die-cuts
- Recyclable paper fitments
Who orders custom corrugated boxes
- Manufacturers and industrial suppliers shipping components
- Wholesale and cash-and-carry distributors
- Brands replacing plastic void fill with paper-based fitments
- Ecommerce operations needing a mixed size ladder
Popular custom corrugated boxes sizes
Every order is cut to your interior dimensions — these are the sizes customers request most often, and a useful starting point if you are not sure where to begin.
| Size (L × W × D) | Typical use |
|---|---|
| 6 x 6 x 6 in | Cube shipper for jars and glassware |
| 10 x 8 x 6 in | General ecommerce parcel |
| 14 x 10 x 8 in | Case packs and multi-unit orders |
| 18 x 12 x 10 in | Bulk wholesale cartons |
| 24 x 16 x 12 in | Export and freight consignments |
How to choose custom corrugated boxes
-
Match flute to failure mode
Crushing in a stack means you need a heavier flute; puncture damage means you need B over E.
-
Design the fitment with the box
Corrugated dividers cost less than foam and keep the whole pack in one recycling stream.
-
Avoid full plastic lamination
It improves scuff resistance but removes the box from kerbside paper recycling.
-
Test before you scale
Order a 100-unit sample run and ship it on your real route before committing to 10,000.
Custom Corrugated Boxes pricing by market
We manufacture for brands in 24 markets. Prices below are for one pack of 100 boxes at the standard specification. Delivery is free everywhere except Japan, where air freight is quoted separately.
| Market | Currency | Per box | Pack of 100 | Excl. tax | Tax |
|---|---|---|---|---|---|
| United States | USD | $0.69 | $69.00 | — | at invoicing |
| United Kingdom | GBP | £0.65 | £65.41 | £54.51 | included |
| Canada | CAD | CA$0.95 | CA$94.53 | — | at invoicing |
| Australia | AUD | A$1.15 | A$115.37 | A$104.88 | included |
| Ireland | EUR | €0.78 | €78.08 | €63.48 | included |
| New Zealand | NZD | NZ$1.31 | NZ$130.93 | NZ$113.85 | included |
| Singapore | SGD | S$1.01 | S$100.78 | S$92.46 | included |
| Market | Currency | Per box | Pack of 100 | Excl. tax | Tax |
|---|---|---|---|---|---|
| Germany | EUR | €0.76 | €75.54 | €63.48 | included |
| France | EUR | €0.76 | €76.18 | €63.48 | included |
| Netherlands | EUR | €0.77 | €76.81 | €63.48 | included |
| Belgium | EUR | €0.77 | €76.81 | €63.48 | included |
| Austria | EUR | €0.76 | €76.18 | €63.48 | included |
| Italy | EUR | €0.77 | €77.45 | €63.48 | included |
| Spain | EUR | €0.77 | €76.81 | €63.48 | included |
| Sweden | SEK | 9.06 kr | 905.63 kr | 724.50 kr | included |
| Denmark | DKK | 5.91 kr | 590.81 kr | 472.65 kr | included |
| Norway | NOK | 9.32 kr | 931.50 kr | 745.20 kr | included |
| Finland | EUR | €0.80 | €79.67 | €63.48 | included |
| Switzerland | CHF | CHF 0.66 | CHF 65.64 | CHF 60.72 | included |
| Market | Currency | Per box | Pack of 100 | Excl. tax | Tax |
|---|---|---|---|---|---|
| Japan | JPY | ¥114 | ¥11,385 | ¥10,350 | included |
| South Korea | KRW | ₩1,025 | ₩102,465 | ₩93,150 | included |
| Hong Kong | HKD | HK$5.38 | HK$538.20 | — | n/a |
| United Arab Emirates | AED | AED 2.66 | AED 265.89 | AED 253.23 | included |
| Israel | ILS | ₪3.01 | ₪301.25 | ₪255.30 | included |
The headline price includes local VAT or GST where that market requires it. If you are VAT-registered you reclaim that, so the excl. tax column is your real cost. US and Canadian prices add sales tax at invoicing instead. Volume pricing improves at 250, 500, 1,000, 5,000 and 10,000 units — see wholesale custom boxes for the volume tiers.
Further reading
Guides from our structural, prepress and production teams that are directly relevant to specifying custom corrugated boxes.
Corrugated flute types explained: E, B, C, BC and EB
Wall thickness, print quality and crush resistance for every profile, and how to pick one from your failure mode.
Read the guide →Right-sizing packaging: how box dimensions drive your shipping bill
How dimensional weight is calculated in all 24 markets we serve, and what a properly sized box actually saves.
Read the guide →Rigid vs folding carton vs corrugated: choosing a construction
A structural comparison of cost, strength, print quality, freight and lead time across the three board families.
Read the guide →FAQ
Frequently Asked Questions
What is the difference between E, B and C flute?
E-flute is about 1.5 mm thick with the best print surface, B-flute is about 3 mm with good puncture resistance, and C-flute is about 4 mm with the best stacking strength. Double-wall BC combines B and C for heavy freight.
Are corrugated boxes strong enough for heavy products?
Yes, when specified correctly. Single-wall 32 ECT handles roughly 20 kg, 44 ECT roughly 30 kg, and double-wall grades take considerably more. Tell us the packed weight and we will specify the grade with a safety margin.
Can corrugated boxes be printed in full colour?
Yes. Digital and litho-laminated printing both give full-colour photographic results on E-flute. On heavier flutes, flexographic spot colour is the more economical route.
Are custom corrugated boxes recyclable?
Corrugated is the most-recovered packaging material in North America and Europe, above 85%. Keep it kerbside-recyclable by using water-based inks and avoiding full-surface plastic lamination.
What is the minimum order for corrugated boxes?
100 units per size on digital production. Flexographic runs become more economical from around 2,000 units, and prices tier again at 5,000 and 10,000.
Can you supply corrugated inserts and dividers?
Yes. Partitions, pads, layer sheets and die-cut fitments are produced from the same board in the same run, which is normally cheaper and more recyclable than foam.